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Activated Sludge Design

Wastewater flow, load and storage calculators

Activated sludge, aeration demand, organic loading and pump-station sizing. Built for the wastewater engineers who keep it compliant.

Method & worked example

Separate hydraulic flow from treatment load

A treatment process must handle the incoming mass as well as the water volume. Average flow, peak inflow and pollutant concentration answer different design questions.

Two independent wastewater sizing examples
QuestionAssumptionsArithmetic
Daily BOD load20 m³/day at 250 mg/L BOD20 × 250 / 1,000 = 5 kg/day
Time to fill available emergency storage10 m³ usable volume; constant 2 L/s inflow; no discharge10,000 / 2 = 5,000 seconds ≈ 83 minutes

Inputs to collect before sizing

For organic load, record the sampling basis, flow period and whether the concentration represents normal or peak conditions. For storage, use the actual volume between operating and limiting levels, not the total chamber volume. Rainfall ingress, changing inflow and an already partly filled chamber can shorten the available response time.

The 5 kg/day result is an incoming load, not a treatment capacity or effluent-quality prediction. The storage example is a constant-flow mass balance, not a response-time guarantee.

Choose the next design check

Use population and organic load for the loading basis, emergency storage for a volume check, wet-well sizing for pump operation, and rising-main design for the discharge pipe. Septic sizing also needs site, soil, occupancy and disposal-area assessment; tank volume alone does not establish suitability.

Connect the duty to pump selection and pipe losses. Treat ventilation and access as separate checks; see the air-change example and its limits.

Static educational example · Updated 1 October 2026 · Methods and limitations. Project calculations run in the subscription application; New accounts require approval.

Why it matters on the job

Basin sized to the load

Aeration volume, HRT and SRT worked from the BOD load and the process you've chosen.

Aeration that's enough

Oxygen demand and blower duty matched so the bugs keep working.

Clarifiers & pumps too

Sedimentation, RAS and pump-station sizing in the same pack.

What is in this category

10 Wastewater & Sewage calculators

Every calculator in this category, by its reference code. Running them requires an approved Tenselo account with access to the relevant calculators.

  • WWS-001 Gravity Sewer Grade & Self-Cleansing

    Part-full Manning flow, velocity, depth & self-cleansing grade for gravity sewers (WSA 02)

  • WWS-002 Pump-Station Emergency Storage

    Power/pump-failure storage before overflow: required volume for a response time, or time-to-overflow for a given storage

  • WWS-003 Rising Main Sizing & Scour Velocity

    Pumped sewage main: velocity vs self-cleansing/scour, retention & friction (WSA 04)

  • WWS-004 Wet-Well Pump Station Sizing

    Active storage volume & well size, plus a single / duty+standby / duty+duty DAB FX pump pick (WSA 04 / Metcalf & Eddy)

  • WWS-005 Activated Sludge Design

    Aeration volume, F/M, SRT, RAS, sludge & oxygen demand

  • WWS-006 Clarifier / Sedimentation Sizing

    SOR area, diameter, weir & solids loading

  • WWS-007 Population Equivalent & Load

    EP, hydraulic & pollutant loads (BOD/COD/TSS/TKN/TP)

  • WWS-008 Grease Arrestor Sizing

    Commercial kitchen grease trap (AS/NZS 3500.2): 1-hour retention by peak flow or fixture units, to a standard size

  • WWS-009 Septic Tank & Land Application

    AS/NZS 1547 design flow, tank size & disposal area

  • WWS-010 Trade-Waste pH Neutralisation Tank

    Retention-tank volume and reagent direction to bring trade waste into the acceptance pH band

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