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How to size an irrigation pump

Work through irrigation pump flow, total dynamic head and power in metric units. Includes a 10 L/s example, input checklist and pump-curve checks.

An irrigation pump needs to deliver the required flow at the required total head. A flow rating or motor power on its own does not tell you whether a pump will operate your irrigation system.

Start with the zone that will operate

List the sprinklers or emitters running at the same time and add their required flows at their specified pressures. Separate zones may have different duty points; adding every emitter on the property can overstate the simultaneous demand.

Use consistent reference points. If the specified zone-inlet pressure already covers the downstream lateral losses, do not add those same losses a second time.

Worked example: 10 L/s at about 48.5 m head

This is a hypothetical water duty calculation. It assumes steady flow, water density 1,000 kg/m³ and gravity 9.81 m/s². The velocity-head difference between the selected reference sections is assumed to be zero.

Assumed duty inputs
InputValue
Flow10 L/s = 0.010 m³/s = 36 m³/h
Delivery elevation above source12 m
Delivery minus source pressure250 kPa
Pipe and fitting losses at 10 L/s8 m, assumed
Additional equipment losses3 m, assumed

Pressure head = Δp / (ρg) = 250,000 / (1,000 × 9.81) = 25.48 m.

Total head = elevation difference + pressure head + losses

H = 12 + 25.48 + 8 + 3 = 48.48 m

The preliminary duty point is 36 m³/h at 48.5 m head.

Hydraulic power = ρgQH = 4.76 kW. With an assumed pump efficiency of 70% and motor efficiency of 90%, estimated electrical input is 4.76 / (0.70 × 0.90) = 7.55 kW. These efficiencies are example inputs, not guarantees or a motor nameplate recommendation.

Check the operating point on the manufacturer's curve

A candidate pump must meet the system curve at a suitable operating point. Check the actual model, speed and impeller against its permitted operating range, efficiency, power curve and net positive suction head requirements. Repeat this for materially different zones and water levels.

The example does not establish suction performance, cavitation margin, motor selection, surge protection or pipe pressure rating. Confirm those separately using the installation conditions and current manufacturer data. Record filter losses for the operating condition you are designing for.

Common pump-sizing questions

Can I choose a pump by horsepower?

Power is only one check. Two pumps with similar motor ratings can deliver very different combinations of flow and head. Start with the duty point and compare the actual curves.

Is head the same as pressure?

Head expresses energy per unit weight as a length of fluid column. For the water density used here, 100 kPa corresponds to about 10.19 m. Total pump head also accounts for elevation, losses and any velocity-head difference.

What should I send to a pump supplier?

Send the duty points, source and delivery levels, suction layout, water details, available power, pipe route and the basis for your loss estimates. Identify the operating scenarios, rather than sending only a desired flow.

References and next steps

The head and hydraulic-power relationship is described in KSB's pump lexicon: Head. Pipe losses depend on the chosen hydraulic method; see the US EPA EPANET 2.2 User Manual, section 3.1.

Next, work through irrigation pipe sizing and friction loss, or browse Tenselo's pump sizing and selection calculators.

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